AUTO-SOLDERING SYSTEM

Easy-to-operate 4-axis + 1 (feeder) control soldering robot system

All-in-one soldering robot system into which the solder feed controller and the programming software are incorporated. All operations such as soldering conditions including solder feed amount and heating time can be controlled collectively by the tablet PC provided as standard equipment.

Easy-to-operate 4-axis + 1 (feeder) control soldering robot system

> Collecting control from soldering conditions to robot control with the tablet PC provided as standard equipment

The tablet PC provided as standard equipment allows you to set all items, such as programming and soldering conditions, by the touch-panel operation on the same panel without connecting a teaching pendant or a PC.

> Pre-installed Easy Programming Software

An easy programming software (Easy Programming Software II) is preinstalled, which allows you to create a soldering program easily without expert knowledge about robots. This software also allows you to control the number of accumulated soldering points and work time. Thus, only setting the tip replacement timing allows the robot to undergo automatic stop.

> Easy teaching by EPS (Easy Positioning System)

Teaching can be intuitively made using the joystick. The joystick use feeling such as speed and inching pitch can be easily changed. When performing delicate position adjustment, setting the mode to inching pitch allows you to operate the robot as finely as 0.01 mm unit at minimum. Using the EIS (Easy Input Switch) allows you to input the coordinate of robot and feed steps automatically, which can reduce the teaching time.

> Convenient work origin and palletizing functions to shorten the teaching time

In the case of teaching with the same plural P.W.B.s arranged, programming is possible only by inputting the offset value from the original position. Soldering positions arranged at the same interval in the case of connectors, etc. can be soldered only by inputting the movement distance and number of soldering sessions after positioning at one section.

> Prevents malfunctions by reading 2D codes

Reading the barcode and QR code attached on a P.W.B. using a barcode reader allows you to select operation channels automatically. This prevents malfunctions by a worker’s mistake.
* A barcode reader is optional.

Useful functions to stabilize the soldering quality

> A feeder with solder balls and flux splash-prevention function provided as standard equipment

Cutting a V-groove on solder surface (as shown below) can prevent solder balls and flux from splashing.

> A brush-type cleaner provided as standard equipment

A brush-type tip cleaner is employed.
This brush type cleaner can remove not only residual solder but also carbide generated from burned flux.

> Quick and easy tip replacement by the tip position adjustment jig

If one more handpiece is prepared, another soldering tip can be mounted on the spare handpiece during operation of the robot.

Soldering quality and workability increased remarkably using 300 W high power

Using 300 W high power can improve the conventional failures “non-soldering due to insufficient heating” and “insufficient solder rising on through-hole back side”. Work requiring long heating time can be shortened drastically. In the case of fine work, the tip for 140 W can be also used.

Table-top type robot

Power consumption	300W
Stroke	X axis : 400 mm Y axis : 300 mm Z axis : 200 mm θ axis : ±200 degree
Payload capacity	Y axis : 20kg (jig table)
Speed (max.)	X/Y/Z axis: 1 to 800 mm/sec. θ axis: 1 to 800 degrees/sec.
Repeatable position accuracy	X/Y/Z axis: ±0.01 mm axis: ±0.01 degrees
Motor type	X/Y/Z/θ axis: Servo motor Solder feed: Stepping motor
Position detection method	Absolute encoder
Noise level	56dB
Position teaching	Remote teaching (JOG)/ Numeric entry (MDI)
Teaching style	Direct teaching by joystick Offline teaching by tablet PC
Soldering tip	TX1：140W, TX2：300W
Air	Not required
External input/output	Input: 20 Output: 12 (NPN, 2 places for cleaner)
External interface	USB x 4 (1 place for PC)
Z-Axis electromagnetic brake compulsory release switch	Allocated on Z axis left side
Dimensions	600(W)×910(H)×650(D)mm
Weight	50kg
Note	* The repeatable position accuracy for X/Y/Z/θ axes is limited to the case where the temperature of the main body is constant. The absolute accuracy is notguaranteed.

Solder feed setting range

Number of solder feed programs	250 conditions (max.)
Solder feed amount	0.1 to 99.9mm
Solder feed speed	0.1 to 99.9mm/sec.
Solder return amount	0 to 20.0mm
Solder return speed	0 to 99.9mm
Heating time	0.1 to 9.9sec.
Note	* For the secondary and tertiary soldering, all items can be set from 0. Unless the secondary feed speed is input, the setting operation will be cancelled. If setting “0” or “blank” to any item, the following steps can be skipped.

HAKKO FU-601　Soldering iron unit

Model No.	FU-601
Power consumption	140W/300W
Temperature range	50 - 500°C
Temperature stability	±5 at idle temperature

-Station

Output power	AC 29V
Dimensions	145(W)×107(H)×211(D)mm
Weight	4kg

-Soldering Iron

Power consumption	260W (29V)
Tip to ground resistance	＜2Ω
Tip to ground potential	＜2mV
Cord length	5m
Total length	168mm (with 4XD tip, dimension can be adjusted within a ± 5 mm range.)
Weight	134g (with 4XD tip) 173g (with 4XD tip and iron unit fixing assembly)

Replacement tip (Optional) for FU-600
XD Type

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XDR Type

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XBCR Type

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XRK Type

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Replacement tip (Optional) for FU-601
XD Type

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XBC Type

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XK Type

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Picture	Part No.	Name	Specifications
	FU6001-01X	Soldering iron FU-6001
	FU6002-01X	Soldering iron FU-6002
	CX1003	Tip cleaner
	A1567	Cleaning brush B	metal brushes, set of 2
	BX1040	USB cable	cord length 2 m, for Easy Programming Software
	FU-500	HAKKO FU-500	fedder cable 5m for table-top type robot
	FU-601	HAKKO FU-601	iron cable 5m for table-top type robot
	BX1033	Iron cable 5M	for FU-601
	BX1036	Feeder cable 5M	for FU-500
	BX1000	Solder feed pulley unit	0.3 mm
	BX1001	Solder feed pulley unit	0.5 mm
	BX1002	Solder feed pulley unit	0.6 mm
	BX1003	Solder feed pulley unit	0.8 mm
	BX1004	Solder feed pulley unit	1.0 mm
	BX1005	Solder feed pulley unit	1.2 mm
	BX1006	Solder feed pulley unit	1.6 mm
	BX1007	Solder feed guide set	0.3 mm
	BX1008	Solder feed guide set	0.5-1.0 mm
	BX1009	Solder feed guide set	1.2-1.6 mm
	BX1010	Teflon tube	0.3 mm (set of 10)
	BX1011	Teflon tube	0.5-0.6 mm (set of 10)
	BX1012	Teflon tube	0.8 mm (set of 10)
	BX1013	Teflon tube	1.0 mm (set of 10)
	BX1014	Teflon tube	1.2 mm (set of 10)
	BX1015	Teflon tube	1.6 mm (set of 10)
	BX1041	Tube unit	0.3 - 1 mm
	BX1042	Tube unit	1.2-1.6 mm
	BX1018	Guide tube
	BX1019	Guide pipe	0.3 mm
	BX1020	Guide pipe	0.5 - 1.0 mm
	BX1021	Guide pipe	1.2 - 1.6 mm
	BX1022	Grommet
	BX1027	Flux protector

Picture	Part No.	Name	Specifications
	BX1034	Iron cable 8M	for FU-601
	BX1037	Feeder cable 8M	for FU-500
	BX1023	Adapter assembly	for TX1
	BX1024	Nozzle assembly (A)	for TX1
	BX1025	Nozzle assembly (B)	for TX1
	BX1026	Nozzle assembly (C)	for TX1
	BX1029	N2 adapter assembly A	for TX2
	BX1030	Nozzle assembly D	for TX2
	BX1031	Nozzle assembly E	for TX2
	CX1002	Temperature probe